How can the robot in the packaging machinery industry enter the automation stage?
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The application of robotics in the packaging industry has grown at a rapid rate, increasing from 9.5% to 17.4% in the past five years, almost doubling. Robots are found in almost all areas of packaging functionality, especially in the areas of palletizing, boxing and picking/placement.
The use of packaging industrial robots is mainly used for handling, loading and unloading and stacking of bulky and bulky objects. Packaging industrial robots are also used for the packaging of clean products that the human body cannot touch, such as foods, medicines, especially biological products and microbial preparations, and chemical raw materials harmful to the human body. With the maturity of robot technology and the realization of industrialization, the scope of application of robots in the field of packaging engineering is becoming wider and wider.
The growing variety of packaging cartons and packaging configurations currently poses significant challenges to the automation process. The main challenge is to create the right equipment for the packaging process.
What modern manufacturers need is on-demand packaging, shorter production cycles, category mashups, and personalized packaging configurations. To streamline this process, XPAK, an innovative packaging company in central New Jersey, stopped manufacturing traditional packaging equipment and turned to more cost-effective automation solutions. With the help of innovation and experience, XPAK experts have teamed up with ABB Robotics to develop the innovative packaging solution ROBOXTM.
It is reported that XPAKROBOXTM is an innovative packaging solution with simple operation and small footprint. Gone are the days when production lines were used to produce a single product and packaged in a relatively standard way.
With the breakthrough of ROBOX, XPAK's automatic case-receiving machine replaces the handles, wheels and turntables of the traditional case-receiving machine with fixed tools. The ABB robot can assemble the box and seal it on the tool. ROBOX can change package specifications as needed and at 25/bpm without switching.
“As an automated and toolless switching concept, XPAK's solution is the only solution on the market that is significant to us,†said Adam Farmer, Caterpillar's IPC Automation and Conversion, Parts and Logistics project manager. “This equipment can be used in all three shifts, resulting in an increase of 400% per hour.â€
ROBOX has a shorter production cycle and a 30% reduction in footprint compared to conventional carton packaging systems; this makes ROBOX ideal for integration with existing packaging lines; in addition, it is easy to specify other robot solutions. The mission is to make robotization a valuable new addition to the XPAK packaging solutions family, which fits well with the company's broader packaging strategy, the adaptive production line.
This is of great significance to the development of the packaging industry. With the development of the economy, packaging has become an indispensable part of people's lives. At the same time, people have put forward higher requirements for this market. Under the impetus of technology, the types of products are increasingly diversified, and packaging machinery with strong adaptive capabilities has become a scarce resource for the development of the packaging machinery industry.