Do a good job in equipment inspection system, printing equipment efficiency is greatly improved
The author owns a newspaper Printing equipment, book printing equipment, post-printing equipment and many other imported advanced equipment, the company equipment operation center according to the characteristics of each equipment and the structural adjustment of printed products in recent years, improve the equipment maintenance and repair system, strengthen the implementation of modern enterprises Features a device inspection system. Establishment of the structure and standards of the inspection system for printing equipment (1) The deputy general manager in charge of the equipment shall be managed by the person in charge of the equipment operation center, and the workshop director, equipment manager or maintenance technician shall cooperate with the equipment operation center to implement the inspection system, and the captains or team leaders of each machine team shall be The specific actors who implement the inspection system for their respective equipment. (2) Based on the manufacturer's equipment technical manual, installation and commissioning records and daily production, the job descriptions of the relevant parts and operating points of the equipment are standardized according to the requirements of program and data, and the daily, weekly and monthly forms are formed. The workflow was developed and the Operation Manual, Maintenance Manual and Maintenance Manual were developed. The equipment operation center urges the workshop team members to carry out daily implementation and recording according to the operational procedures and the quantitative indicators that should be achieved. The daily use and maintenance of the equipment shall be planned, standardized, indexed, recorded, and evaluated. Good operation has created good conditions. Implementation process of printing equipment inspection system (1) According to the instructions in the Operation Manual and the problems exposed in actual production, the equipment operation center conducts technical performance research on equipment failures, and continuously accumulates and summarizes the rules, so that the equipment failure points will be correctly and quickly determined, and effective Respond to measures to eliminate potential hazards in advance. (2) The most direct and effective measure to eliminate faults is to replace damaged parts in time. Therefore, in the process of implementing the equipment inspection system, targeted spare parts are provided. For the special parts of the equipment manufacturer, they will be ordered in advance according to the delivery cycle; for the standard parts that can be replaced, they will be purchased through other fast supply channels or processed independently. (3) Establish routine maintenance specifications for daily, weekly and monthly. The lubrication points are marked in different colors of red, orange, blue and green, and are refueled and maintained at daily, weekly, monthly and semi-annual frequencies. The daily equipment cleaning, maintenance, small repair and replacement of consumable parts are carried out and recorded by the machine operator according to the “Maintenance Manualâ€. The parts that are worn out seriously or need to be repaired due to electrical failures are repaired and repaired by the workshop machine. Single, the equipment operation center organizes maintenance, records analysis and processes improvements. (4) Some machine operators will have resistance when they first start the printing equipment inspection system in the workshop. In response to this situation, the equipment operation center combined with the company's monthly production evaluation meeting, it is recommended to bundle the printing equipment inspection system with the assessment assessment, giving the relevant personnel a certain percentage of rewards or punishment. The benefits of implementing a printing equipment inspection system (1) From the past repair to the maintenance of the active control, the daily important work of the maintenance personnel is to randomly track, test and record the various monitoring points, which greatly reduces the work intensity of the maintenance personnel. (2) Through the collection of fault information and the diagnosis and analysis of faults, adopting planned maintenance, avoiding the production cycle, will not affect production and operation, and if there are major hidden dangers, it will be included in the overhaul plan. For equipment that is still frequently faulty through intensive maintenance and repeated maintenance, technical performance studies and technical modifications will be carried out. (3) Through the fault data collection and analysis, the common parts and components are reasonably minimized, and the common turbines, sprockets and high-value special electrical modules and gears are backed up independently. At the same time, it also established a common parts sharing platform with the brothers with the same type of equipment, shortening the parts supply cycle, reducing the amount of funds, and maximizing the cost savings for the company. (4) When negotiating for the purchase of new equipment and equipment manufacturers, according to some experiences of implementing the equipment inspection system, we can maximize the benefits in a targeted manner, and require the other party to strengthen the training and guidance on some contents of the printing equipment inspection system. 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