With the popularity of mahogany furniture in the market, many mahogany furniture manufacturers have been able to seize market share both in marketing and sales. For consumers, the purchase of a high-end mahogany furniture costs far more than the average wood furniture, fabric sofa. In addition to the scarcity of timber resources, the reason for the high price of mahogany furniture is the extremely low “crowd rate” problem of mahogany furniture that has been plaguing furniture companies.

Zhou Lusheng, a furniture expert from the Ming and Qing Dynasties, once proposed his calculation of the yield of redwood: the loss of moisture after drying is 15%, the average loss of flat saw is 8%, the loss of planing loss is 8%, the loss of engraving is 18%, and the cracking damage is white. Loss of 20%, the actual utilization rate is 31%

In the creative design and production of furniture, the production of waste materials is inevitable, but why is the “production rate” of mahogany furniture so low?

What is the yield?

The yield rate refers to the ratio of the amount of the original billet after being processed into a finished product to the amount of the original billet. Generally, there are specifications (or molded) raw materials, and once again processed and cut, there will be a yield rate, that is, how much can be used, and the rest can not be used, it is called loss. All raw materials are processed into finished products for production and life, and there are wear and tear in the finished products.

The yield of mahogany furniture is in particular the percentage of the volume of furniture produced and the total volume of wood raw materials used to make the furniture, which is directly influenced by the size of the various components that make up the furniture and the grade of the panels.

In order to understand the problem of low yield of mahogany furniture more intuitively, we may wish to go into the production workshop to find out.

â–¼Select material

First come to the selection area, the material should pay attention to the texture, color and size of the wood. Because even the same tree species, the original materials cut from different trees have different attributes. But sometimes, the same piece of wood can't complete a product, and it needs a lot of matching.

â–¼Truncate

After careful screening, the plate was finally selected. In order to make a piece of furniture with a beautiful color and beautiful pattern, it is necessary to cut a large wooden board with a length of more than 3 meters into a section for making various parts of the furniture.

In the cut-off zone, the cutting master needs to compare the samples of various sizes to determine the length of the truncation.

â–¼Profile

Before the material is opened, the master needs to draw the pattern of the required parts of the furniture on the board in accordance with the shape and size of the sample.

â–¼Opening

The cutting area adopts the new “artificial mechanical integration” cutting method. Under the skillful operation of the cutting master, the machine precisely cuts the available wood on the board according to the already drawn shape.

The opening is required to follow the grain direction of the wood and the force is even. After a number of processes, the mahogany furniture parts and materials have been produced. The cut sheet is re-opened according to the size of the bill of materials on the furniture design drawing. In the process, even if you encounter cracked wood, as long as the wood next to it can be used, it must be used to "use the best."

Related reading: revealing the production process of solid wood furniture factory

â–¼ After the material is opened

As can be seen from the figure below, after the material is opened, the proportion of available and unusable wood is nearly half. And then it will enter the real fine furniture production process, these available wood will also be polished by the craftsman, engraving and other processes, and will continue to produce waste materials.

The production process of mahogany furniture is not a one-off process. The scarce mahogany resources and the extremely low yield rate, as well as the fine craftsmanship of the craftsman, finally achieve a beautiful and practical furniture. Furniture manufacturers should incorporate the spirit of “cherry wood as gold” into the production of furniture. When consumers truly understand mahogany furniture, they can have a sincere respect for nature.

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