Paper, ink, and plate materials are the three main consumables for printing. Under the premise of ensuring the quality of printing, how to reduce the cost of these materials is a problem faced by enterprise managers, which directly relates to the economic benefits of the enterprise. Let ’s talk about how to save ink today.

Familiar with the price of various brands of ink

For inks with the same hue and similar grades, different manufacturers have different prices. For example, when printing a certain whiteboard, use the quick-drying bright medium yellow (39 yuan / kg) and quick-drying bright blue (60 yuan / kg) of the ink factory A, and use the quick-drying bright light of the ink factory B. The color of the green ink prepared by yellow (29 yuan / kg) and quick-drying bright blue (30 yuan / kg) is the same, and the printability is very good, and the printing quality is relatively close, but from the cost point of view, the B ink factory is used. The cost of the ink is obviously lower.

Choose the appropriate ink according to the printing paper

Under normal circumstances, the printing surface of smooth paper, such as glass cardboard, coated paper, etc., should use fast-drying bright offset ink. The ink has bright colors, higher tinting strength, stronger gloss, superior printability and good drying performance.

For non-coated paper with large absorption and porous surface, such as offset paper, writing paper, packaging paper and other non-coated paper, ordinary resin offset printing ink should be used; if fast-drying bright ink is used, the printability does not match, and it is not easy to form a flat ink film, resulting Decreased gloss, poor drying performance, and high cost.

Estimate ink adjustment before printing

In order to avoid the waste of ink, before adjusting the ink, the amount of ink blended should be calculated based on the number of prints, printing paper, ink type, and the area of ​​the printed image. For the products frequently printed by customers or large quantities of printed products, the ink adjustment records must be carefully made, and a sample sheet should be kept for each printing, and kept properly for future reference. For products that require stable hue, low ink consumption, but need to be printed frequently, they can be mixed more at a time for later use. For spot color inks that are printed at one time, the remaining ink can be used to mix other spot color inks.

Don't throw away four-color inks or spot color inks

For the primary color ink (especially yellow ink is easy to cross color) or spot color ink that affects the printing effect of the machine due to cross color, do not discard it casually. It can be adjusted to spot color ink, which has low printing grades and small layout patterns (because there may be ink) skin).

For the spot color ink used on the machine, it should be recovered in time, marked, and reserved for the next use.

Reasonable purchase, reasonable deployment, avoid waste

The shelf life of ink is generally 2-3 years, and the shelf life of gold (silver) ink is 1 year. Therefore, when purchasing inks, you should purchase them reasonably according to the printing conditions of the factory. At the same time, you should purchase inks that have been shipped recently. For some businesses that are abruptly interrupted, many spot color inks will remain. In the case of non-returnable, in order not to cause ink backlog, when distributing other spot color inks, according to the basic principle of color matching, these inks should be used as much as possible within the warranty period. Use it to avoid waste.

When printing, diligently draw ink fountain, diligently add new ink

In this way, the ink can be uniformly discharged and the quality of the product can be ensured. At the same time, the ink in the ink fountain and the ink tank is prevented from drying and causing waste.

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